Cutting door hinges with a Dremel can be a quick and easy way to remove hinges when replacing or adjusting a door. Here are the steps to cut door hinges with a Dremel:

Choose the right cutting wheel: Select a cutting wheel that is appropriate for cutting metal. The Dremel website offers a wide range of cutting wheels that are designed for different types of metal.

Remove the hinge pin: Before you begin cutting the hinge, remove the hinge pin. This can be done by tapping the pin out with a hammer and a nail or by using a screwdriver to pry it out. This will make it easier to cut the hinge and reduce the risk of damaging the door or the frame.

Mark the hinge: Use a pencil or a marker to mark the location where you want to cut the hinge. Make sure that the mark is clear and visible.

Secure the door: Use clamps or a vise to secure the door in place. This will prevent the door from moving while you cut the hinge and reduce the risk of injury.

Put on safety gear: Wear eye protection and a dust mask to protect your eyes and lungs from metal shavings and dust.

Start cutting: Turn on the Dremel and begin cutting the hinge along the marked line. Use a slow and steady motion, and apply light pressure to avoid damaging the door or the frame. Cut through the hinge until its completely separated.

Smooth the edges: Use a sanding attachment or a sanding block to smooth the edges of the cut hinge. This will prevent the sharp edges from damaging the door or the frame and make it easier to install the new hinge.

Repeat the process: Repeat the process for each hinge on the door. Make sure that you mark each hinge before you cut it to ensure that you are cutting it in the right place.

Clean up: Clean up any metal shavings or dust that may have accumulated during the cutting process. Use a vacuum or a damp cloth to clean up the area.

In summary, cutting door hinges with a Dremel can be a quick and easy way to remove hinges when replacing or adjusting a door. Choose the right cutting wheel, remove the hinge pin, mark the hinge, secure the door. Put on safety gear, start cutting, smooth the edges, repeat the process for each hinge, and clean up. By following these steps, you can safely and effectively cut door hinges with a Dremel.