Mortising a door hinge with a Dremel is a quick and easy way to create the perfect hinge recess. Here are the steps to follow to mortise a door hinge with a Dremel:

Materials and tools needed:

Door hinge

Dremel rotary tool

Straight router bit

Hinge template


Safety glasses

Dust mask

Step 1: Prepare the door and hinge

First, prepare the door and hinge by positioning the hinge where you want it to be installed on the door. Mark the location of the hinge with a pencil.

Step 2: Secure the hinge template

Using clamps, secure the hinge template to the door at the pencil marks. Make sure the template is straight and level.

Step 3: Install the router bit

Insert the straight router bit into the Dremel tool. Make sure the bit is securely in place and tightened properly.

Step 4: Adjust the depth of the router bit

Adjust the depth of the router bit by loosening the depth adjustment knob on the Dremel tool. Place the Dremel tool on a flat surface and adjust the depth until the router bit is at the correct depth for the hinge.

Step 5: Start rooting

Hold the Dremel tool with both hands and start routing out the hinge recess along the edge of the template. Use a slow and steady pace to ensure accuracy and avoid damaging the door.

Step 6: Check the depth

Check the depth of the hinge recess regularly to ensure that it is the correct depth for the hinge. Continue routing until the hinge recess is deep enough for the hinge to sit flush with the surface of the door.

Step 7: Remove the template

Once the hinge recess has been routed out, remove the template from the door. Use a chisel or sandpaper to clean up any rough edges or uneven areas around the hinge recess.

Step 8: Test the hinge fit

Test the fit of the hinge by placing it in the recess. Make any necessary adjustments to the depth or size of the recess to ensure a perfect fit.

Step 9: Clean up

Clean up any dust or debris from the door and surrounding area using a vacuum or brush. Be sure to wear a dust mask and safety glasses during this step to protect yourself from the dust.

Mortising a door hinge with a Dremel can save time and effort compared to using traditional methods such as a chisel and hammer. With the right tools and a little bit of practice, mortising a with a Dremel can be a quick and easy to mortise a door hinge

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